Precision Optics for Thermal Imaging Devices
A defense contractor in an APAC country contacted us with an RFI for a high-performance objective lens assembly for a unique version of one of their best-selling thermal imaging systems.
The project was put out to bid by government agencies, and it required 1,500 built units within a limited deadline, and as well as a 7-year contract for spare and replacement parts. The specifications required adjustments in several core parts.
So the client sought for a one-stop-shop supplier.
What’s the deal?
Optical Performance: The lens assembly required high transmittance in the LWIR band, thermally tuned anti-reflective coatings, and precision aspheric lenses to reduce aberrations
Durability: The assembly must survive heavy impact and hard weather conditions with a sealed plastic enclosure to avoid dust and moisture
Production Standards: ISO 9001-certified processes and pre-production sample tests to ensure mass-production device compatibility and uniformity
Timeline: The first 500 units were needed within 6 months, followed by phased delivery of the remaining units
Challenges!
Expertise in production & full quality assurance, including ATPs and reproducibility, to ensure both short-term delivery and long-term reliability
Rock Solid Supply Chain: Continuous sourcing and delivery of high-quality plastic moldings, precision lenses, and essential parts
We’re an important link in a big chain, hence a wide perspective is imminent
What did we do?
1 Holistic Evaluation
Comprehensive assessment and developing a custom AR coating for LWIR wavelengths
2 Fast Prototyping
Rapid manufacturing of core components
3 Quality Control Procedures
Establishing strict quality standards for assembly and reproducibility
4 Complete Manufacturing
Full-scale production and shipping just-in-time
5 Complete Manufacturing
Managing supply schedules for products and spares using our tier 1-4 chain
Yoohooooo!!!
Proven results:
Our turnkey solution was selected by the customer because of our robust supply chain, ability to scale production, and stringent quality standards, which led to the successful bid.
